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Width : 10mm to 100mm
Length : Customizable
Insulationmaterial : PVC / Silicone / Rubber
Place of Origin : China
MOQ : 1pcs
Thickness : 0.3mm to 3.0mm
Model Number : PWR
Brand Name : AST
Flexibility : High
Packaging Details : Wood or Carton
Productname : Insulated Flexible Copper Busbar
Payment Terms : T/T
Supply Ability : 1000pcs
Currentrating : Up to 2000A
Delivery Time : Within 30 days after receiving the payment
Surfacetreatment : Tin Plated / Bare Copper
Certification : ISO
Operatingenvironment : Indoor and Outdoor
Custom Insulated Flexible Copper Busbar, PVC/Heat Shrink Insulated Laminated Copper Flexible Connector for Industrial Power Distribution
Our custom insulated flexible copper busbar is a core flexible power connection component independently developed and produced by professional Chinese manufacturers. It is laminated with multiple layers of high-purity electrolytic copper foils, integrated with seamless anti-aging insulation coating, abandoning the limitations of rigid copper bars. The product features excellent bending flexibility, stable electrical conductivity and reliable insulation performance. All production processes adopt precise CNC processing and automatic lamination technology, with strict dimensional tolerance control and full finished-product testing. Supporting full OEM/ODM personalized customization including size bending, punching, plating and insulation material replacement, it is widely applicable to various conventional industrial power connection scenarios, solving the problems of difficult installation, poor vibration resistance and low safety of traditional rigid busbars.
1. Low and medium voltage switchgear, distribution cabinets and electrical control equipment
2. Transformer internal and external flexible connection, power distribution box wiring
3. Industrial automation equipment, motor control center (MCC) power connection
4. UPS power supply equipment, rectifier and inverter conventional power loop
5. Building electrical engineering, municipal power distribution supporting facilities
| Part No. | Cross Section (mm²) | Current Capacity (A) △T=20K(3) | Current Capacity (A) △T=40K(4) | Current Capacity (A) △T=50K(5) |
|---|---|---|---|---|
| ASTRMP(X)-16×0.8×2 | 25.6 | 125 | 175 | 200 |
| ASTRMP(X)-16×0.8×3 | 38.4 | 160 | 210 | 240 |
| ASTRMP(X)-16×0.8×4 | 51.2 | 195 | 265 | 295 |
| ASTRMP(X)-16×0.8×6 | 76.8 | 225 | 320 | 360 |
| ASTRMP(X)-16×0.8×8 | 102.4 | 265 | 380 | 430 |
| ASTRMP(X)-16×0.8×10 | 128 | 300 | 420 | 480 |
| ASTRMP(X)-20×1×2 | 40 | 170 | 240 | 270 |
| ASTRMP(X)-20×1×3 | 60 | 230 | 320 | 360 |
| ASTRMP(X)-20×1×4 | 80 | 270 | 380 | 440 |
| ASTRMP(X)-20×1×5 | 100 | 300 | 430 | 490 |
| ASTRMP(X)-20×1×6 | 120 | 330 | 470 | 530 |
| ASTRMP(X)-20×1×8 | 160 | 400 | 560 | 620 |
| ASTRMP(X)-20×1×10 | 200 | 420 | 580 | 650 |
| ASTRMP(X)-24×1×2 | 48 | 200 | 280 | 320 |
| ASTRMP(X)-24×1×3 | 72 | 250 | 360 | 410 |
| ASTRMP(X)-24×1×4 | 96 | 280 | 410 | 460 |
| ASTRMP(X)-24×1×5 | 120 | 330 | 470 | 530 |
| ASTRMP(X)-24×1×6 | 144 | 360 | 510 | 570 |
| ASTRMP(X)-24×1×8 | 192 | 420 | 590 | 670 |
| ASTRMP(X)-24×1×10 | 240 | 500 | 700 | 790 |
| ASTRMP(X)-32×1×2 | 64 | 230 | 320 | 360 |
| ASTRMP(X)-32×1×3 | 96 | 280 | 410 | 460 |
| ASTRMP(X)-32×1×4 | 128 | 320 | 460 | 520 |
| ASTRMP(X)-32×1×5 | 160 | 390 | 550 | 610 |
| ASTRMP(X)-32×1×6 | 192 | 440 | 620 | 700 |
| ASTRMP(X)-32×1×8 | 256 | 510 | 720 | 822 |
| ASTRMP(X)-32×1×10 | 320 | 600 | 840 | 930 |
| Part No. | Cross Section (mm²) | Current Capacity (A) △T=20K(3) | Current Capacity (A) △T=40K(4) | Current Capacity (A) △T=50K(5) |
|---|---|---|---|---|
| ASTRMP(X)-40×1×2 | 80 | 240 | 330 | 380 |
| ASTRMP(X)-40×1×3 | 120 | 330 | 480 | 540 |
| ASTRMP(X)-40×1×4 | 160 | 400 | 560 | 630 |
| ASTRMP(X)-40×1×5 | 200 | 450 | 630 | 710 |
| ASTRMP(X)-40×1×6 | 240 | 480 | 680 | 750 |
| ASTRMP(X)-40×1×8 | 320 | 600 | 830 | 920 |
| ASTRMP(X)-40×1×10 | 400 | 670 | 920 | 1030 |
| ASTRMP(X)-50×1×3 | 150 | 400 | 570 | 650 |
| ASTRMP(X)-50×1×4 | 200 | 490 | 700 | 790 |
| ASTRMP(X)-50×1×5 | 250 | 540 | 780 | 880 |
| ASTRMP(X)-50×1×6 | 300 | 590 | 840 | 950 |
| ASTRMP(X)-50×1×8 | 400 | 680 | 1000 | 1130 |
| ASTRMP(X)-50×1×10 | 500 | 750 | 1100 | 1300 |
| ASTRMP(X)-63×1×5 | 315 | 650 | 900 | 1000 |
| ASTRMP(X)-63×1×6 | 378 | 690 | 980 | 1100 |
| ASTRMP(X)-63×1×8 | 504 | 840 | 1200 | 1350 |
| ASTRMP(X)-63×1×10 | 630 | 920 | 1300 | 1450 |
| ASTRMP(X)-80×1×5 | 400 | 700 | 1100 | 1230 |
| ASTRMP(X)-80×1×6 | 480 | 780 | 1210 | 1360 |
| ASTRMP(X)-80×1×8 | 640 | 950 | 1400 | 1570 |
| ASTRMP(X)-80×1×10 | 800 | 1090 | 1550 | 1730 |
| ASTRMP(X)-100×1×5 | 500 | 860 | 1250 | 1400 |
| ASTRMP(X)-100×1×6 | 600 | 950 | 1380 | 1530 |
| ASTRMP(X)-100×1×8 | 800 | 1100 | 1580 | 1760 |
| ASTRMP(X)-100×1×10 | 1000 | 1220 | 1710 | 1920 |
| ASTRMP(X)-100×1×12 | 1200 | 1300 | 1800 | 2010 |
1. High-purity copper lamination structure ensures ultra-low resistance, stable large-current transmission and low heat generation.
2. Flexible bendable design adapts to complex installation spaces, effectively reducing on-site construction difficulty and installation time.
3. Integrated seamless insulation layer prevents electric leakage and short circuit, greatly improving equipment operation safety.
4. Flexible customization capability, supporting small-batch samples and large-batch mass production to meet diverse customer needs.
5. Factory direct sales with stable supply cycle, complete testing reports and reliable after-sales service.
This series of insulated flexible copper busbars are widely exported to Europe, Southeast Asia, the Middle East, Africa and other global markets. They are long-term supporting products for global electrical equipment manufacturers, power engineering contractors and industrial plant renovation projects. Suitable for conventional industrial power distribution, commercial electrical supporting and municipal power construction projects in various countries, and fully compliant with local international electrical safety standards.
As a professional Chinese flexible busbar manufacturer, we build a global one-stop industrial power connection service platform. We provide full-process services including drawing confirmation, sample customization, mass production, quality inspection and international logistics docking for global customers. We focus on providing cost-effective flexible power connection solutions for global general industrial power projects, and establish long-term stable cooperative partnerships with global electrical integrators.

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